To expect more than about 5 years out of a Chinese made barbeque grill is expecting a lot. Maybe because we were away at the condo a lot in the past years, the bbq didn't get as much use. Anyway, the old 2011 4-burner didn't look like it would make it a seventh season. Don't get suckered to buy a BBQ with expensive exterior features like cast aluminum lids, better wheels and shelves etc. Don't waste your money on exterior features.
It's what's inside that counts. The burners, shields and grates were all rusted out and falling apart. Nothing worth saving here... but the exterior still looked very good. Again: DON'T WASTE YOUR MONEY ON EXTERIOR FEATURES!!!
I will never buy another grill unless it has good cast iron grates. Watch out for flimsy wire grates and these stamped and porcelainized stampings. They will not hold the heat to grill properly and will corrode away quickly. GO CAST IRON HERE!
All the metal was so thin that it was perforated by corrosion in a very short time. The burners probably had rust holes in them for several seasons and I know the grilling surface was sagging/collapsing all last summer..
We put the old gas grill out at the curb after saving the orifices. See more about that as follows. The old one was gone to a metal scrapper in less than an hour!
CLICK HERE to see how our last BBQ died back in 2011.
Off to Rona where they advertised a $200 sale discount and picked up a new 3-burner with side cooker for $249.
It went together pretty easily but expect an hour or two of labour and you'll need two people to lift the main parts. Don't strain your back. Though the boxed weight was over 125 lbs., the metal in new unit is as thin as ever.
The smaller 1.1 mm hole in the propane orifice (left) and the much larger (about 1.6 mm) natural gas orifice from the old barbeque on the right. Fortunately the old barbeque was factory-made natural gas and had the exact same
burner sizes as the new one. I simply removed the old orifices with a 3/8"
socket wrench and moved them to the new unit. If you don't have the right
orifices, you will have to carefully enlarge the holes in the old ones.
Don't overdo it or it will run too hot. Also if the holes are too
small, the flame could go out on the lowest setting.
Although the new unit is set up for propane, it's really
quite easy to change it back to natural gas. You simply remove the
propane regulator and hook it directly to the gas line. But first you
must remove the smaller propane orifices from the gas jets. Temporarily remove the burners so you can access the jets.
Propane orifices (above) are no longer needed. Propane runs at a higher pressure and has more BTU's per cubic meter
than that of natural gas. For that reason the holes (orifices) at each
valve must be changed to a larger bore or you will not have much heat at
the burners.
There we go. The gas line hooks up where the propane regulator was. Hopefully another 5 years or so before we need to do this again.
The new grill is capable of burning gas or charcoal. All it is is a tray that fits under the grilling surface. I thought I might try smoking some meat on this unit. We'll see.
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